The jewel in the crown

ABU dhabi Crown paper mill (CPM) was founded in 1996.Since 2016, it has been a part of Ittihad group co., LTD.Their long-term vision is to become the gulf states and the Middle East's leading daily paper factory, and keep a sustainable growth on a global scale.As early as in 2016, due to the growth of tourism and the demand for high quality products, its main market has experienced great growth.At the same time, the competition is very fierce.Therefore, in order to continue to grow at the same time defend their lead, they decided to invest in a new production line, production capacity from the existing 35000 tons/year (two health paper machine), up to 100000 tons/year.

TM3 paper machine in March 2019 boot, boot after the speed quickly reached 2000 m/min, and achieve the desired objective quality of toilet paper.

"We realized that we need a new construction adopts the most advanced technology production line, in order to meet the demand for toilet paper quality, capacity and reliability.At the same time, in order to realize saving energy, reducing water consumption and emissions control.So we start to look for suitable partners, to design and construction of a complete production line, to achieve the lowest cost and highest production capacity and quality of environmental impact.Importantly, choose a to help the development of our trusted partners.We decided to choose d virtue."The Crown paper mill and Ittihad paper mill general managerAbdullah Al KhateebSaid.

Unique design of optimal operation performance

CPM and d based on overall analysis of the virtue that efficient plant design is to achieve the best process conditions and to as low as possible
The basis of consumption and production.The project is what you know about the most close to the turnkey projects, covered by other than the civil engineering
The construction content.

Overall plan also includes improving skills and simplify the operation.

The factory is equipped with all the applicable technology can save energy and water.In addition to the Advantage DCT 200 health paper machine, including slurry preparation, two Focus rewinding machine and all ancillary equipment.Choose Valmet DNA automation system is a simple decision, because it provides a safe and future-oriented solutions, can fully control process, quality and cost.Last but not least
Is that it can easily access to remote monitoring and the virtue of industrial Internet services, this will also ensure continuous process optimization in the future.

It has been proved that Advantage DCT 200 paper machine is our best choice.We take pride in our factory.

"The cooperation with d virtue is very interesting.We understand their technology is the first-class, but we also need a partner that can suggest us how to combine the best technology and the specific requirements.The way they cooperate with us, is to listen and think of our shoes, contributed to the cooperation smooth and is worth the letter lazy.We learned very early, they are not seeking equipment sales as much as possible, but sales of equipment must be able to add value to the customers."

At the lowest cost and environmental impact for the capacity and the highest quality of toilet paper

"It's proved that the Advantage DCT 200 paper machine is our best choice.We take pride in our factory.We are within a very short time after the boot made good effect, speed up to 2000 m/min, toilet paper quality to reach the expected aim.Of course, we also have a few problems, just as you would expect in a large project, but we soon together to solve these problems."

Choose one for us, we trusted and can help the development of our partner is very important.

Today, the Crown paper mill can produce from 12.5 g/m2 of ultra-thin tissue to heavy kitchen towel products, can also
Provide disinfectant wipes.Advantage DCT production line mainly produces low quantitative tissue, is the main product supply in the area.Two sets of
Rewinding machine, large shaft are available according to customer demand the size of the product.

"The cooperation with d virtue is very interesting.We understand their technology is the first-class, but we also need a partner that can suggest us how to combine the best technology and the specific requirements."The Crown paper mill and Ittihad Abdullah, general manager of the paper mill Al Khateeb said.维美德曾向 Ittihad 造纸厂交付了一台 OptiConcept M 纸机

Using industrial Internet continuous improvement

From day one, the CPM and the virtue is signed industrial Internet protocol, to further improve the overall efficiency and sanitary paper
Volume, and control consumption as part of the daily operation.

"We in the center of the Crown paper mill performance team and d virtue of professional support team closely.Every month we will receive detailed data analysis report, joint production follow up meeting, system of KPI assessment.So far, the average yield increased by 10%, increased capacity utilization by 3%.Dry/squeeze cut energy consumption by 4%.And we have longer stability under high speed
Production cycle."

Electromechanical Focus rewinding machine to keep the health paper machine of paper properties.

Abdullah Al Khateeb and Crown paper mill paper production line for their dimensional virtue life felt very proud.At the time of this writing, they have just launched an investigation into the new paper towel production line project investment possibility.

Articles and pictures:   Katarina Ahsberg